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1. Dry mortar production line is also called premixed mortar production line, which made in the factory by precise batching and uniform mixing.
2. Automatic dry mortar production line is used for producing dry mortar with capacity of 10-12t/h, Which is based on the latest design concept in Europe, this production adopts the advanced computer auto-control system, whose production capacity can reach 30-36 thousand tons per year depend on the system configuration.
Capacity | 30-80th(depending on applied formula) |
Production Circle | 3-5minutes |
Assumed Bulk Material Density | 1.4kg/m3 |
Number of Circles/Hour | 15-20(depending on applied formula) |
Sand Dosage Tolerance | ±1% |
Power Dosage Tolerance | ±1% |
Item | Equipment | Functions |
1 | Material in-charge hopper | for charging material to bucket elevator. |
2 | Bucket elevator | Lifting materials to pre-mix silo. |
3 | Double shaft non-gravity mixer | uniform mixing of materials, special paddle sets suitable for fiber mixing. Big double door could accelerate material discharge uniformly, paddle sets are optional according different type material. |
4 | Finished product silo | for storing finished material and secondary mixing of pre-packing material. Finished product silo is available for connecting automatic metering packer and manual discharging valve |
5 | Automatic metering packer | packing finished product by automatic weighing, high accuracy. |
6 | Pulse dust catcher: | absorb the dust during production process, mainly used for de-dust from material in-charge hopper and packer. |
7 | Control cabinet | includes instrumentation and PLC control for controlling electrical switch of the whole production lines. |
8 | Compressor | Produce compressed air for the whole air compressing system |
1. The mixing speed is fast, only 2-3 minutes for each mixing;
2. The machine is developed on the basis of the technical essence of multi-generation new models. It has automatic feeding, pneumatic discharging, no block on the barrel wall and no dead angle.
3. Small land area, reasonable structure, simple operation, high production efficiency, no dust, and reasonable power preparation.
4. Reasonable configuration; production of about 80 tons of dry powder mortar production line, under normal circumstances will use 4-6 raw material tanks, two large tanks for loading bulk cement and fly ash, the remaining small tanks for loading Put light calcium, heavy calcium, sand, small materials, etc.
5. Bulk cement and fly ash into the tank does not require lifting equipment, relying on pump trucks to enter. The clever material distribution system supports a bucket elevator assignment, thus avoiding wasted resources.
6. The metering system introduces the raw materials in the silo into the measuring bin under the cooperation of the measuring spiral, and realizes the raw material metering through the data feedback of the sensor. The metered material is guided into the main bucket lifter through the screw conveyor and lifted to the upper part of the mixer to be mixed.