Outdoor Vertical Type Dry Mixed Mortar Plant / Base-mortar Manufacturing Plant
Brief Introduction of Dry Mix Mortar Plant:
New production technology based on a self-gravity silo discharge and dosing system, the construction of plants with gravity-based material flow without screw conveyors or semi-automation batching and dosing with precision screw feeder, the screws with the characteristics of abrasive, high capacity and speed adjustable. The formor advantages enables compact plant layout, easier raw material changes, faster and more accurate dosing and less maintenance.
Raw materials batching and dosing via a special fluidization technique and double flap valves.
Steady materials flow with fluidization system
The fluidization system makes the silo discharge in a even flow, and prevents the creation of dust, excess pressure in the silo, and segregation in the material, and saves compressed air.
The fluidization works with different types of raw materials such as fine limestone powders, cements, burnt lime and various dry powder chemicals.
Dosing of raw materials with fluidizaiton system and combining with double flap valves
For the dosing system, we adopt double flaps valve, where a built-in small flap valve is place at the main flap valve. The main valve opened for coarser dosing. Accurate feeding is carryout by closing the main valve and letting the small built-in valve stay open for required period.
Together with the fluidizaiton aeration system, our technology combing the double flap valve technololy; and then very high accuracy and high capacity could be realized with our batching control system incorporated.
Main Parameters of Base-mortar Manufacturing Plant:
| Model | Full automatic dry mortar plant |
| Output | 10-30t/h |
| Components | cement silo, screw conveyor, automatic weighing system, bucket elevator, premix tank, twin shaft mixer, holding tank, packing machine, automatic control cabinet, air compressor |
| Occupied area | 60-100m2 |
| Total power | 60-120kw |
| Mixer volume | 2m3, 3m3, 4m3 |
| Equipment height | 8-13m |
| Man power | 3-4person |
| Batching and packaging | Automatic batching & Automatic packaging |
The Control System:
For excellent batch control quality, our weighing and dosing process is controlled by high precision weighing controllers, for high accuracy as well as fastest measurements and metering.
1. The components for the control unit, PC workstation and control cabinets and controller, and connecting with Programmable Logic Controller, PLC.
2. We take the Motor Control Cabinet, MCC, and field electrification components for process electrification.
3. The PLCs and PC communicate through the standard communication network.
4. The PLC and controllers we using the reputed accepted brands with excellent performance, such as Siemens or ABB, the load cell from Toledo or china producers of good quality.
5. Our control system provides batching plant reporting, production tracking, condition monitoring and quality analysis, with function of management of recipes and dosing.
6. Full system display graphically, for whole plant process monitoring and control;
