Inner Outer Wall Putty Dry Mix Mortar Plant Decoration Mortar Production Line
Product Introduction of Dry Mix Plant:
1. In contrast to job-site mortars ,dry mortar is also called pre-mixed mortar ,which is produced in the factory with dedicated facilities on batching and blending of ingredients in highly-controlled process .It can be used directly just by adding water in job site .
2. It has advantages of consistent quality ,controlled inventory ,saving time and labor cost .By adding different chemical additives ,it has fine properties of bond ,thermal and acoustic insulation,crack-resistance ,workability , Water-retention,wear-proof,anti-corrosion,etc.
3. Dry mortar can match different kinds of new construction materials by improving formulation.These good properties not only improve building's quality and life greatly,but also decrease the usage of mortar in a large degree.
4. The demand for dry mortar has increased rapidly due to its outstanding merit comparing with the mortar mad in job-site.
Specifications of Wall Putty Mix Plant:
| Model | Simple dry mortar plant | Improved Simple dry mortar plant | Semi automatic dry mortar plant | Full automatic dry mortar plant |
| Output | 1-3t/h | 4-5t/h | 5-8t/h | 10-30t/h |
| Components | screw conveyor, horizontal ribbon mixer, storage tank, packing machine, control cabinet, air compressor | screw conveyor, twin shaft mixer, storage tank, packing machine, control cabinet, air compressor | bucket elevator, twin shaft mixer, holding tank, packing machine, control cabinet, air compressor | cement silo, screw conveyor, automatic weighing system, bucket elevator, premix tank, twin shaft mixer, holding tank, packing machine, automatic control cabinet, air compressor |
| Occupied area | 20m2 | 20m2 | 50-60m2 | 60-100m2 |
| Total power | 5.5-7.5kw | 6-11kw | 24-28kw | 60-120kw |
| Mixer volume | 3300*1050*2100(mm) | 2m3 | 2m3 | 2m3, 3m3, 4m3 |
| Equipment height | 3-4m | 3-4m | 6-8m | 8-13m |
| Man power | 2-3person | 2-3person | 3-4person | 3-4person |
| Batching and packaging | Automatic batching & Automatic packaging |
Features of Dry mix mortar production line:
The dry mix mortar production line is composed of the systems of drying and screening of raw materials, mixing and dust-removing. We can provide one-stop service from design to installation according to our customers' specific requirement. It features magnificent appearance, good quality, high productivity and accurate mortar proportioning. The dry mix mortar production line uses a centralized control system, making the equipment easy to operate.
Main Components for Full Automatic Mortar Production Line:
| 1. Storage silos and bucket elevator | Store raw materials such as cement, fly ash, thickened powder, quartz powder or yellow sand. Our company's raw material warehouse cone parts pneumatic break arch device, can effectively prevent cement, fly ash knot arch. Ensure smooth measurement of spiral ingredients. |
| 2. Screw conveyor | Screw conveyor is a kind of continuous conveying equipment. The screw conveyor of our company has the characteristics of simple structure, small cross-sectional area, convenient closing and conveying, and easy operation. |
| 3. Weighting hopper | Accurate weighing according to recipe requirements, small error, self-measurement error and repair, high precision. |
| 4. Pre-mix hopper | It used to store one batch material where various formulation materials and additives are gathered together at a certain ratio by other equipment, is prepared for the next step of mixing. |
| 5. High effciency Twin-shift agravic mixer | High mixing speed, high uniformity, less power consumption. Materials with large differences in physical properties such as specific gravity, particle size, and shape do not easily segregate when mixed in the mixer. |
| 6. Finished product line | To store the finished material and prepare for the packing work, the ribbon mixer is to protect the finished material from segregation during the second falling. |
| 7. Automatic weighting and packing machine | The use of computerized metering devices provides accurate weighing, stable performance and simple operation. And equipped with dust mouth, truly environmentally friendly production. |
| 8. Impulse dust collector | Bag pulse dust removal and centrifugal cyclone dust removal, dust removal effect is good, fan, cloth cylinder and filter combination as a whole, can shorten the wind network, simplify the process, reduce equipment investment. |
| 9. PLC control system | PLC control system with characters of High degree of intelligence, automatic control from the weighing of ingredients to the mixing, packaging and full control, easy to operate. |
| 10. Air compressor | Supply the air for the high effciency twin-shift agravic mixer, Impulse dust collector and automatic valve packing machine. |
